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Large Custom Case

Manufacturer

Full-category case protection solutions · Factory direct · Wholesale / OEM / Global supply

Large Custom Case is an engineered protective case in the protective case family: built by source factory kexinMaterials with IP67 sealing, impact-resistant PP copolymer or rotomolded PE shells and CNC-cut custom foam; wholesale, OEM and export supported.

Key definition

A protective case is a transport and storage enclosure—typically engineered plastic or metal—for equipment, made by injection, rotational or blow molding, with impact resistance, sealing class and custom foam as the core buying criteria.

Large Custom Case · All Protective Cases — 客信新材料源头工厂

Large Custom Case: Product & Manufacturer Overview

The Large Custom Case is a key category in equipment protection. kexinMaterials, a source factory with injection, rotational and blow molding lines plus an in-house tool shop, serves this category from stock supply to custom tooling.

kexinMaterials supplies the Large Custom Case to buyers worldwide across wholesale, OEM/ODM and export programs. Cases are built on modified engineering plastics, sealed up to IP67, and testable against industry standards on request.

Key facts: kexinMaterials builds the Large Custom Case across injection, rotational and blow molding lines with in-house tooling (35–45 days), full OEM/ODM programs, and wholesale tiers at 50/200/500/1000 pcs.

Key Specifications

MaterialModified PP / ABS / PE / glass-fiber reinforced
ProtectionSplash-resistant up to IP67
ProcessInjection / rotational / blow molding
InteriorCustom EVA / foam / dividers / empty
CustomizationSize, color, logo, locks, hardware
Supply modesStock wholesale / OEM / ODM / export
FormatLarge-span body with centre reinforcing rib

Product Feature Breakdown

Large capacity

Handling method drives the structure: if Large Custom Case will be moved by forklift, the base needs fork channels and steel skids; if by hand, provide multiple grab handles and keep laden weight under 30 kg for a two-person lift. kexinMaterials tailors the base structure to the handling method.

How kexinMaterials Compares

DimensionkexinMaterialsGeneric market cases
RatingIP67 standard, IP68 optionalMostly IP54–IP65
MaterialPP/ABS/PE process selectionSingle material limited
FoamCNC-cut to shapeUniversal dividers
MOQFrom 50 pcs, negotiableUsually 500 pcs
Lead timeStock 7–15 d, production 15–30 dUnstable
CertificationMaterial/drop/immersion reportsMissing

Large-format note: cases over 800 mm per side are best rotomolded — seamless walls, high tear resistance — and should add wheels, forklift channels and multi-person handles.

Standards & Industry Data

IP Ratings (IEC 60529)

In IP67, the “6” means dust-tight (no dust ingress after a 2 kPa vacuum dust test) and the “7” means temporary immersion: the enclosure survives 30 minutes at 1 m depth with its highest point at least 150 mm below the surface, per IEC 60529 Clause 14.2.7.

Market Size & Growth

The global industrial protective case market was worth about USD 2.05 billion in 2025 and is projected to reach USD 2.88 billion by 2032 (5.0% CAGR). Military & defense is the largest application (~30%), drone-related cases are the fastest-growing niche, North America is the largest region and APAC grows fastest.

Military Drop Test (MIL-STD-810H, Method 516.8 Proc. IV)

MIL-STD-810H (8th revision, 2019; 29 test methods) requires transit-drop samples to survive 26 drops from up to 5 ft (1.5 m) onto steel-backed concrete in varied orientations. Versus 810G, the H revision raised drop height from 4 ft to 5 ft and switched to a harder steel-backed surface.

Typical Applications

  • Equipment and instrument transport
  • Industrial storage and turnover
  • Outdoor and specialty environments
  • Private label and channel distribution

Sourcing & Selection Tips · Custom tooling

  • Custom Large Custom Case starts from your device dimensions or 3D data; kexinMaterials designs the shell and CNC-cuts EVA inserts to the device outline — existing mold sizes may avoid tooling fees and shorten lead time.
  • From prototype to mass production, kexinMaterials provides structural review, sample confirmation and small-batch trial runs to meet protection grade, shock isolation and access-efficiency requirements.

Product Overview

The kexinMaterials Large Custom Case is one-piece molded from engineering plastics, balancing impact strength, sealing and long-term durability — available from stock or fully customized. Key specs below.

On process: the Large Custom Case can be injection, rotational or blow molded. Injection gives precise sealing and repeatability; rotomolding yields large seamless shells with thick-wall toughness; blow molding suits light, economical builds. kexinMaterials runs all three lines and matches the process to your protection grade and budget.

For interior protection, the Large Custom Case ships with or accepts CNC-cut EVA/PE foam, routed to your equipment's 3D data so nothing shifts in transit; precision instruments can add ESD-safe or cushioned layered structures.

On quality, the Large Custom Case passes batch drop, stack and immersion checks; key models can be tested to MIL-STD-810H for drop and vibration, with material and third-party test reports supplied for export and industry acceptance.

Manufacturing Process

Process is matched to the category — injection for precision sealing, rotomolding for large tough builds, blow molding for lightweight economy — with in-house tooling and batch drop/seal inspection.

All Protective Cases · Large Custom Case — 客信新材料 kexinMaterials
All Protective Cases · Large Custom Case

Field Case Studies

Industrial-control OEM

4,000 enclosure cases, PP/ABS selection, tooled to device dimensions with stable mass-production lead times.

Overseas wholesaler

6,000 generic protective cases under OEM brand with test reports and steady reorders.

About kexinMaterials

KeXin New Materials (Guangdong) Co., Ltd. (brand: kexinMaterials) is a source factory for engineered plastic cases based in Guangdong, China, operating injection, rotational and blow molding lines with an in-house tool shop. Nine product series serve buyers worldwide — from military and drone cases to medical, photography and business lines.

Why kexinMaterials: factory-direct pricing with no middle-man margin; three molding processes under one roof; in-house tooling for controlled lead times; batch drop and seal testing; factory audits, samples-first and third-party QC all supported.

Frequently Asked Questions

Which export markets do you serve?

Europe, North America, Southeast Asia, the Middle East, Africa, Russian-speaking regions and South America, with certification and customs documentation support.

How can I tell whether a case is genuinely waterproof?

Check three things: a continuous, jointless gasket channel; compression-style latches rather than simple clips; and a pressure equalization valve. Ask for immersion test records, or run a water-fill inversion test yourself — far more reliable than published claims alone.

Can I test samples before ordering?

Yes. Existing-mold products ship as samples for your own drop, immersion and fit testing. For custom projects we can 3D-print a prototype or validate the foam layout in a similar-size shell before committing to tooling, which greatly reduces the cost of getting it wrong.

Can you produce under our brand?

Yes — silk printing, laser engraving, in-mold labels and full OEM packaging, neutral shipping supported.

Are you a factory or a trading company?

kexinMaterials is a source factory for engineered plastic cases based in Guangdong, China, with injection, rotational and blow molding lines and an in-house tool shop. Factory audits and video tours are welcome.

How are export shipments arranged?

We normally quote FOB or CIF from our Zhongshan, Guangdong factory through Shenzhen or Guangzhou ports. Because shells are regular in shape, cases can be nested and stacked to raise container utilization; we supply the loading plan and per-container quantity with the quotation so you can model landed cost.

Key Terms Explained

EVA foam insert
Ethylene-vinyl acetate closed-cell foam: dense, resilient, CNC-machinable and resistant to permanent compression set. In protective cases it is cut to the equipment profile and is the preferred lining for precision instruments and high-value gear.
OEM / ODM
OEM means manufacturing to the customer's design under the customer's brand; ODM means the factory designs the product and the customer rebrands it. In case sourcing, private-labeling an existing shell is OEM, while commissioning a new shell and interior design is closer to ODM.
Custom tooling
Building a dedicated mold for a specific case design, giving an exact fit in size and structure. Compared with selecting an existing mold it takes longer (roughly 20–30 days for aluminum tooling, longer for steel) and costs more up front — worthwhile for sustained volume.

Common Misconceptions

Is a bigger case just a scaled-up version of a small one?

Scaling does not work. Strength grows with cross-sectional area (squared) while mass grows with volume (cubed), so as size increases self-weight climbs and relative stiffness falls. That is precisely why large cases require ribs, sandwich panels or a metal frame rather than proportional thickening.

Need wholesale or custom cases?

kexinMaterials quotes factory-direct — confirm samples before mass production.

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Certifications & Compliance

Materials are RoHS- and REACH-compliant, with CE marking and market-specific compliance files available on request. Sealing is verified to IP67 (IEC 60529), and we supply MIL-STD-810H transit-drop and vibration test documentation plus third-party immersion/drop test reports, with factory audits and incoming QC welcome.