Dry Box manufacturing process — short answer: judge three things: ingress protection (IP67 = 1 m for 30 min), impact structure (26-drop military testing) and foam fit (EVA/PU/XLPE by payload). Details below, standard by standard.
A waterproof case uses a silicone gasket and latches to achieve IP67 dust-tight and watertight protection, suited to marine, outdoor and rescue use where gear must stay dry after brief immersion.
Frequently Asked Questions
Does the case float?
Does salt water corrode the case or hardware?
Can these cases ship dangerous goods or chemicals?
Do gaskets age, and can they be replaced?
Are you a factory or a trading company?
Will sun exposure fade or embrittle the shell?
Dry Box manufacturing process: Product & Manufacturer Overview
A Dry Box manufacturing process exists so your valuable gear ignores rain, immersion and dust. The kexinMaterials waterproof range starts at IP67, built on full-perimeter silicone seals and dual latch closure, serving outdoor sports, expedition photography, marine fishing and emergency response.
Many buyers shop a Dry Box manufacturing process on the word 'waterproof' alone, but reliability actually lives in the seal architecture and pressure management. kexinMaterials molds a continuous silicone gasket channel into the rim and adds an automatic relief valve, so the case opens easily after altitude or air-freight pressure swings while staying watertight.
Key Specifications
| Shell material | UV-stabilized modified PP / ABS |
|---|---|
| Protection rating | IP67 (1 m immersion, 30 min) |
| Temperature range | -30°C to +80°C |
| Sealing | Continuous silicone gasket + auto relief valve |
| Closure | Dual/triple latches, padlock-ready |
| Customization | Colors, interior (EVA/dividers/empty), logo, wheels |
How kexinMaterials Compares
| Dimension | kexinMaterials | Generic market cases |
|---|---|---|
| Rating | IP67 standard, IP68/IPX6 optional | Splash-only, floods when immersed |
| Sealing | Silicone gasket + auto pressure-equalization valve | No valve, collapses at altitude |
| Weathering | UV-stable modified PP, salt-fog resistant | Generic resin yellows outdoors |
| Latches | Waterproof latches with rubber gasket | Plain clasps leak |
| MOQ | From 50 pcs, custom colors | High batch barrier |
| Proven use | Marine/diving/fishing field cases | Lacks scenario proof |
Moisture control: the sealed shell pairs with a desiccant chamber and humidity indicator to hold interior humidity in a safe band — suited to humid seasons and ocean freight.
Standards & Industry Data
Water-Jet Tests (IPX5/IPX6)
IPX5 uses a 6.3 mm nozzle at 12.5 L/min from 3 m for at least 3 minutes (~30 kPa); IPX6 steps up to a 12.5 mm nozzle at 100 L/min (~100 kPa), simulating sea waves and pressure washing. Marine and outdoor cases should meet at least IPX6.
Extreme Temperature Performance
Engineering-grade cases typically operate from -30°C to +80°C (military testing follows MIL-STD-810H Methods 501.7/502.7 for temperature and 503.7 for thermal shock, cycling as wide as -40°C↔+71°C). For cold climates choose PP copolymer or PE shells — standard ABS embrittles at low temperatures.
IP Ratings (IEC 60529)
In IP67, the “6” means dust-tight (no dust ingress after a 2 kPa vacuum dust test) and the “7” means temporary immersion: the enclosure survives 30 minutes at 1 m depth with its highest point at least 150 mm below the surface, per IEC 60529 Clause 14.2.7.
Typical Applications
- Overlanding and expedition gear storage
- Marine fishing and boat equipment
- Photography gear in the field
- Emergency-response equipment staging
- Water sports and dive gear transport
- Utility line-inspection tool carry
Buying Questions Answered
For 'Dry Box manufacturing process', the FAQ below gathers what buyers ask most — price structure, MOQ, customization flow and lead time — to speed up your sourcing decision.
When comparing Dry Box manufacturing process suppliers, weigh four things: shell material and wall thickness, seal design and verified ingress rating, interior-foam capability, and whether the factory owns tooling and QC in-house — these decide long-term reliability.
Before sourcing a Dry Box manufacturing process, note the payload's largest dimensions, single-unit weight and shipping mode (air/land/sea). Send those to kexinMaterials and you get a matched case recommendation and quote fastest.
Manufacturing Process
The whole range is high-pressure injection molded with gasket-channel tolerances held to the 0.1 mm class. Each batch is sample-tested with a 1-meter, 30-minute immersion to keep IP67 performance consistent.
Field Case Studies
2,000 marine equipment cases, IP68 + UV-stable, no aging or leakage after 18 months in salt spray.
900 dive-gear cases with pressure-equalization valves, no collapse during high-altitude transit.
About kexinMaterials
KeXin New Materials (Guangdong) Co., Ltd. (brand: kexinMaterials) is a source factory for engineered plastic cases based in Guangdong, China, operating injection, rotational and blow molding lines with an in-house tool shop. Nine product series serve buyers worldwide — from military and drone cases to medical, photography and business lines.
Why kexinMaterials: factory-direct pricing with no middle-man margin; three molding processes under one roof; in-house tooling for controlled lead times; batch drop and seal testing; factory audits, samples-first and third-party QC all supported.