Floating Dry Case manufacturing process — short answer: judge three things: ingress protection (IP67 = 1 m for 30 min), impact structure (26-drop military testing) and foam fit (EVA/PU/XLPE by payload). Details below, standard by standard.
A waterproof case uses a silicone gasket and latches to achieve IP67 dust-tight and watertight protection, suited to marine, outdoor and rescue use where gear must stay dry after brief immersion.
Frequently Asked Questions
Will sun exposure fade or embrittle the shell?
Will the case float?
Does the case float?
Can you add a clear inspection window?
Can I stand or sit on the case?
How do I place an order or get a quote?
Floating Dry Case manufacturing process: Product & Manufacturer Overview
A Floating Dry Case manufacturing process exists so your valuable gear ignores rain, immersion and dust. The kexinMaterials waterproof range starts at IP67, built on full-perimeter silicone seals and dual latch closure, serving outdoor sports, expedition photography, marine fishing and emergency response.
kexinMaterials is a factory-direct waterproof case manufacturer in Guangdong with self-developed tooling, covering sizes from 10-inch personal cases to 50-inch equipment trunks — colors, interiors and logos all customizable for wholesale and OEM programs.
Key Specifications
| Shell material | UV-stabilized modified PP / ABS |
|---|---|
| Protection rating | IP67 (1 m immersion, 30 min) |
| Temperature range | -30°C to +80°C |
| Sealing | Continuous silicone gasket + auto relief valve |
| Closure | Dual/triple latches, padlock-ready |
| Customization | Colors, interior (EVA/dividers/empty), logo, wheels |
How kexinMaterials Compares
| Dimension | kexinMaterials | Generic market cases |
|---|---|---|
| Rating | IP67 standard, IP68/IPX6 optional | Splash-only, floods when immersed |
| Sealing | Silicone gasket + auto pressure-equalization valve | No valve, collapses at altitude |
| Weathering | UV-stable modified PP, salt-fog resistant | Generic resin yellows outdoors |
| Latches | Waterproof latches with rubber gasket | Plain clasps leak |
| MOQ | From 50 pcs, custom colors | High batch barrier |
| Proven use | Marine/diving/fishing field cases | Lacks scenario proof |
Waterproofing: rated IP67 — fully dust-tight and leak-free after 30 minutes at 1 m depth. Sealing relies on a continuous silicone gasket in a molded rim channel, plus an automatic pressure valve so the case opens normally after rapid pressure changes.
Standards & Industry Data
Shell Materials Compared (PP / ABS / PE)
Industry data puts PP (polypropylene) at ~55% of plastic protective-case share — strong chemical resistance, low-temperature toughness and cost efficiency; ABS holds ~30% with harder, glossier surfaces; large thick-wall cases favor rotomolded PE. Plastic/polymer cases together account for 63.7% of the industrial protective case market (2025).
Water-Jet Tests (IPX5/IPX6)
IPX5 uses a 6.3 mm nozzle at 12.5 L/min from 3 m for at least 3 minutes (~30 kPa); IPX6 steps up to a 12.5 mm nozzle at 100 L/min (~100 kPa), simulating sea waves and pressure washing. Marine and outdoor cases should meet at least IPX6.
IP Ratings (IEC 60529)
In IP67, the “6” means dust-tight (no dust ingress after a 2 kPa vacuum dust test) and the “7” means temporary immersion: the enclosure survives 30 minutes at 1 m depth with its highest point at least 150 mm below the surface, per IEC 60529 Clause 14.2.7.
Typical Applications
- Overlanding and expedition gear storage
- Marine fishing and boat equipment
- Photography gear in the field
- Emergency-response equipment staging
- Water sports and dive gear transport
- Utility line-inspection tool carry
Buying Questions Answered
For 'Floating Dry Case manufacturing process', the FAQ below gathers what buyers ask most — price structure, MOQ, customization flow and lead time — to speed up your sourcing decision.
When comparing Floating Dry Case manufacturing process suppliers, weigh four things: shell material and wall thickness, seal design and verified ingress rating, interior-foam capability, and whether the factory owns tooling and QC in-house — these decide long-term reliability.
Before sourcing a Floating Dry Case manufacturing process, note the payload's largest dimensions, single-unit weight and shipping mode (air/land/sea). Send those to kexinMaterials and you get a matched case recommendation and quote fastest.
Manufacturing Process
The whole range is high-pressure injection molded with gasket-channel tolerances held to the 0.1 mm class. Each batch is sample-tested with a 1-meter, 30-minute immersion to keep IP67 performance consistent.
Field Case Studies
2,000 marine equipment cases, IP68 + UV-stable, no aging or leakage after 18 months in salt spray.
900 dive-gear cases with pressure-equalization valves, no collapse during high-altitude transit.
About kexinMaterials
KeXin New Materials (Guangdong) Co., Ltd. (brand: kexinMaterials) is a source factory for engineered plastic cases based in Guangdong, China, operating injection, rotational and blow molding lines with an in-house tool shop. Nine product series serve buyers worldwide — from military and drone cases to medical, photography and business lines.
Why kexinMaterials: factory-direct pricing with no middle-man margin; three molding processes under one roof; in-house tooling for controlled lead times; batch drop and seal testing; factory audits, samples-first and third-party QC all supported.