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CNC Foam Protective Case

Manufacturer

Full-category case protection solutions · Factory direct · Wholesale / OEM / Global supply

CNC Foam Protective Case is an engineered protective case in the protective case family: built by source factory kexinMaterials with IP67 sealing, impact-resistant PP copolymer or rotomolded PE shells and CNC-cut custom foam; wholesale, OEM and export supported.

Key definition

A protective case is a transport and storage enclosure—typically engineered plastic or metal—for equipment, made by injection, rotational or blow molding, with impact resistance, sealing class and custom foam as the core buying criteria.

CNC Foam Protective Case · All Protective Cases — 客信新材料源头工厂

CNC Foam Protective Case: Product & Manufacturer Overview

The CNC Foam Protective Case is a key category in equipment protection. kexinMaterials, a source factory with injection, rotational and blow molding lines plus an in-house tool shop, serves this category from stock supply to custom tooling.

kexinMaterials supplies the CNC Foam Protective Case to buyers worldwide across wholesale, OEM/ODM and export programs. Cases are built on modified engineering plastics, sealed up to IP67, and testable against industry standards on request.

Key facts: kexinMaterials builds the CNC Foam Protective Case across injection, rotational and blow molding lines with in-house tooling (35–45 days), full OEM/ODM programs, and wholesale tiers at 50/200/500/1000 pcs.

Key Specifications

MaterialModified PP / ABS / PE / glass-fiber reinforced
ProtectionSplash-resistant up to IP67
ProcessInjection / rotational / blow molding
InteriorCustom EVA / foam / dividers / empty
CustomizationSize, color, logo, locks, hardware
Supply modesStock wholesale / OEM / ODM / export
InsertCNC-routed EVA/PU foam, ±1 mm accuracy

Product Feature Breakdown

Custom foam insert

Three insert processes dominate for CNC Foam Protective Case: pick-and-pluck foam (low cost, coarse), CNC-routed EVA/PU (±1 mm, repeatable in batches) and vacuum-formed or compression-moulded liners (lowest unit cost at volume, requires tooling). kexinMaterials recommends the route from your volume and tolerance needs.

How kexinMaterials Compares

DimensionkexinMaterialsGeneric market cases
RatingIP67 standard, IP68 optionalMostly IP54–IP65
MaterialPP/ABS/PE process selectionSingle material limited
FoamCNC-cut to shapeUniversal dividers
MOQFrom 50 pcs, negotiableUsually 500 pcs
Lead timeStock 7–15 d, production 15–30 dUnstable
CertificationMaterial/drop/immersion reportsMissing

Standards & Industry Data

Military Drop Test (MIL-STD-810H, Method 516.8 Proc. IV)

MIL-STD-810H (8th revision, 2019; 29 test methods) requires transit-drop samples to survive 26 drops from up to 5 ft (1.5 m) onto steel-backed concrete in varied orientations. Versus 810G, the H revision raised drop height from 4 ft to 5 ft and switched to a harder steel-backed surface.

Foam Inserts (EVA / PU / XLPE)

Three insert materials dominate: EVA (closed-cell, waterproof, firm support for precision instruments), PU foam (open-cell, soft cushioning, economical) and XLPE (chemically inert, non-shedding — preferred for medical and optics). CNC pockets are cut from the equipment's 3D data; drawing-to-first-sample typically takes 1–2 weeks.

IP Ratings (IEC 60529)

In IP67, the “6” means dust-tight (no dust ingress after a 2 kPa vacuum dust test) and the “7” means temporary immersion: the enclosure survives 30 minutes at 1 m depth with its highest point at least 150 mm below the surface, per IEC 60529 Clause 14.2.7.

Typical Applications

  • Equipment and instrument transport
  • Industrial storage and turnover
  • Outdoor and specialty environments
  • Private label and channel distribution

Product Overview

The kexinMaterials CNC Foam Protective Case is one-piece molded from engineering plastics, balancing impact strength, sealing and long-term durability — available from stock or fully customized. Key specs below.

On process: the CNC Foam Protective Case can be injection, rotational or blow molded. Injection gives precise sealing and repeatability; rotomolding yields large seamless shells with thick-wall toughness; blow molding suits light, economical builds. kexinMaterials runs all three lines and matches the process to your protection grade and budget.

For interior protection, the CNC Foam Protective Case ships with or accepts CNC-cut EVA/PE foam, routed to your equipment's 3D data so nothing shifts in transit; precision instruments can add ESD-safe or cushioned layered structures.

On quality, the CNC Foam Protective Case passes batch drop, stack and immersion checks; key models can be tested to MIL-STD-810H for drop and vibration, with material and third-party test reports supplied for export and industry acceptance.

Manufacturing Process

Process is matched to the category — injection for precision sealing, rotomolding for large tough builds, blow molding for lightweight economy — with in-house tooling and batch drop/seal inspection.

All Protective Cases · CNC Foam Protective Case — 客信新材料 kexinMaterials
All Protective Cases · CNC Foam Protective Case

Field Case Studies

Industrial-control OEM

4,000 enclosure cases, PP/ABS selection, tooled to device dimensions with stable mass-production lead times.

Overseas wholesaler

6,000 generic protective cases under OEM brand with test reports and steady reorders.

About kexinMaterials

KeXin New Materials (Guangdong) Co., Ltd. (brand: kexinMaterials) is a source factory for engineered plastic cases based in Guangdong, China, operating injection, rotational and blow molding lines with an in-house tool shop. Nine product series serve buyers worldwide — from military and drone cases to medical, photography and business lines.

Why kexinMaterials: factory-direct pricing with no middle-man margin; three molding processes under one roof; in-house tooling for controlled lead times; batch drop and seal testing; factory audits, samples-first and third-party QC all supported.

Frequently Asked Questions

How can I tell whether a case is genuinely waterproof?

Check three things: a continuous, jointless gasket channel; compression-style latches rather than simple clips; and a pressure equalization valve. Ask for immersion test records, or run a water-fill inversion test yourself — far more reliable than published claims alone.

What information do you need for a custom case?

At minimum: the payload's dimensions and weight, the operating environment (immersion, temperature extremes, salt fog), the transport mode (air, sea, road), plus quantity and deadline. For precision foam we also need 3D data or a physical sample to scan.

How much is tooling, and who owns the mold?

Steel injection tooling ranges widely with case size; rotomolding aluminum tooling costs far less. Customary practice is that the customer funds the tool, which is then used exclusively for their orders and not supplied to others. Volume-based tooling rebate arrangements can also be negotiated.

Are you a factory or a trading company?

kexinMaterials is a source factory for engineered plastic cases based in Guangdong, China, with injection, rotational and blow molding lines and an in-house tool shop. Factory audits and video tours are welcome.

What is the MOQ?

From 50 pcs on stock models; custom projects negotiated by tooling and model, samples available first.

How are export shipments arranged?

We normally quote FOB or CIF from our Zhongshan, Guangdong factory through Shenzhen or Guangzhou ports. Because shells are regular in shape, cases can be nested and stacked to raise container utilization; we supply the loading plan and per-container quantity with the quotation so you can model landed cost.

Key Terms Explained

Pick-and-pluck foam
Pre-scored cubed foam that the user tears out cube by cube to form pockets around the equipment. It needs no tooling, ships fast and can be reconfigured, but offers less precision and support than CNC-cut EVA.
EVA foam insert
Ethylene-vinyl acetate closed-cell foam: dense, resilient, CNC-machinable and resistant to permanent compression set. In protective cases it is cut to the equipment profile and is the preferred lining for precision instruments and high-value gear.
MOQ (minimum order quantity)
The smallest order a supplier will accept. For protective cases with existing tooling, MOQ is typically 50–100 pieces; newly tooled custom projects carry higher minimums to amortize mold and setup costs.

Common Misconceptions

Should foam cavities fit as tightly as possible?

Over-tight fitting is a classic design error. Zero clearance clamps equipment as temperature changes, defeats gloved handling and traps moisture. The correct approach leaves 1–2 mm of clearance absorbed by foam elasticity, with extra cushioning added only along the critical impact axis — not a uniform interference fit.

Need wholesale or custom cases?

kexinMaterials quotes factory-direct — confirm samples before mass production.

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Certifications & Compliance

Materials are RoHS- and REACH-compliant, with CE marking and market-specific compliance files available on request. Sealing is verified to IP67 (IEC 60529), and we supply MIL-STD-810H transit-drop and vibration test documentation plus third-party immersion/drop test reports, with factory audits and incoming QC welcome.