Foam Lined Studio Case is an engineered protective case in the camera case family: built by source factory kexinMaterials with IP67 sealing, impact-resistant PP copolymer or rotomolded PE shells and CNC-cut custom foam; wholesale, OEM and export supported.
A photography case gives cameras, lenses and accessories shock- and moisture-protected transport, with inserts cut to the kit layout so bodies and glass do not press against each other.
Foam Lined Studio Case: Product & Manufacturer Overview
Lenses, bodies, lighting and consoles are expensive and fragile. The Foam Lined Studio Case must survive airline handling, theater load-ins and location runs. kexinMaterials covers the full chain from single-lens boxes to complete flight cases.
For buyers, the true cost of a Foam Lined Studio Case is more than unit price: carton specs shape freight, and spare parts and replenishment shape long-term use. kexinMaterials optimizes container loading and ships wear-part kits with volume orders to lower your total cost of ownership.
Key Specifications
| Hard case material | Modified PP / ABS, IP67 sealed |
|---|---|
| Flight case build | Multi-ply board + aluminum extrusion + butterfly latches |
| Interior | Custom EVA / pick-and-pluck foam / dividers |
| Wheels | Silent casters, brake casters optional |
| Fits | Cameras, lenses, lighting, audio, instruments, switchers |
| Customization | Branding, serial numbers, checklist-cut inserts |
| Insert | CNC-routed EVA/PU foam, ±1 mm accuracy |
Product Feature Breakdown
Insert design must allow extraction clearance and finger reliefs: if the cavities on Foam Lined Studio Case are cut too tight, gloved operators cannot retrieve equipment quickly and field productivity suffers. Standard practice at kexinMaterials leaves 1–2 mm around each cavity plus a semicircular finger notch at the ends.
How kexinMaterials Compares
| Dimension | kexinMaterials | Generic market cases |
|---|---|---|
| Foam precision | CNC-cut to body/lens shapes | Generic foam dents optics |
| Rating | IP67, moisture and dust proof | Plain cases leak |
| Rigidity | ABS crush-resistant, screen-safe | PP dents under load |
| Dividers | Adjustable baffles + mesh pockets | Fixed grids |
| MOQ | From 50 pcs, kit custom | Mostly reselling |
| Certification | Drop/vibration reports provided | Incomplete docs |
Standards & Industry Data
IP Ratings (IEC 60529)
In IP67, the “6” means dust-tight (no dust ingress after a 2 kPa vacuum dust test) and the “7” means temporary immersion: the enclosure survives 30 minutes at 1 m depth with its highest point at least 150 mm below the surface, per IEC 60529 Clause 14.2.7.
Foam Inserts (EVA / PU / XLPE)
Three insert materials dominate: EVA (closed-cell, waterproof, firm support for precision instruments), PU foam (open-cell, soft cushioning, economical) and XLPE (chemically inert, non-shedding — preferred for medical and optics). CNC pockets are cut from the equipment's 3D data; drawing-to-first-sample typically takes 1–2 weeks.
Export Compliance Essentials
EU-bound cases require CE marking and REACH compliance (phthalates such as DEHP/DBP each below 0.1% in soft parts); hard cases sold via Amazon FBA need ISTA 3A transit-drop certification; shipping drones or devices with lithium batteries additionally involves UN38.3 and IATA rules. A legitimate source factory provides these test reports directly.
Typical Applications
- Location shoots and gear carry
- Production moves and airline check-in
- Touring lighting and audio rigs
- Instrument transport and storage
- Rental house asset management
- Live-stream and switcher kits
Product Overview
The kexinMaterials Foam Lined Studio Case is one-piece molded from engineering plastics, balancing impact strength, sealing and long-term durability — available from stock or fully customized. Key specs below.
On process: the Foam Lined Studio Case can be injection, rotational or blow molded. Injection gives precise sealing and repeatability; rotomolding yields large seamless shells with thick-wall toughness; blow molding suits light, economical builds. kexinMaterials runs all three lines and matches the process to your protection grade and budget.
For interior protection, the Foam Lined Studio Case ships with or accepts CNC-cut EVA/PE foam, routed to your equipment's 3D data so nothing shifts in transit; precision instruments can add ESD-safe or cushioned layered structures.
On quality, the Foam Lined Studio Case passes batch drop, stack and immersion checks; key models can be tested to MIL-STD-810H for drop and vibration, with material and third-party test reports supplied for export and industry acceptance.
Manufacturing Process
The hard-case line is injection molded with immersion spot checks; flight cases are panel-cut to measured equipment dimensions, riveted with corner and handle reinforcement, then pass full-load drop and caster endurance tests.
Field Case Studies
1,200 camera cases CNC-cut to body/lens shapes, zero optics damage in field transport.
800 kit cases with adjustable baffles and mesh pockets, faster on-site workflow.
About kexinMaterials
KeXin New Materials (Guangdong) Co., Ltd. (brand: kexinMaterials) is a source factory for engineered plastic cases based in Guangdong, China, operating injection, rotational and blow molding lines with an in-house tool shop. Nine product series serve buyers worldwide — from military and drone cases to medical, photography and business lines.
Why kexinMaterials: factory-direct pricing with no middle-man margin; three molding processes under one roof; in-house tooling for controlled lead times; batch drop and seal testing; factory audits, samples-first and third-party QC all supported.