Foam Insert Dry Box is an engineered protective case in the waterproof case family: built by source factory kexinMaterials with IP67 sealing, impact-resistant PP copolymer or rotomolded PE shells and CNC-cut custom foam; wholesale, OEM and export supported.
A waterproof case uses a silicone gasket and latches to achieve IP67 dust-tight and watertight protection, suited to marine, outdoor and rescue use where gear must stay dry after brief immersion.
Foam Insert Dry Box: Product & Manufacturer Overview
Outdoor work demands waterproofing, crush resistance and buoyancy margin in one shell. kexinMaterials cases offer positive buoyancy references under rated loads, lockable latches and shoulder systems for on-water operations and island logistics.
Many buyers shop a Foam Insert Dry Box on the word 'waterproof' alone, but reliability actually lives in the seal architecture and pressure management. kexinMaterials molds a continuous silicone gasket channel into the rim and adds an automatic relief valve, so the case opens easily after altitude or air-freight pressure swings while staying watertight.
Key Specifications
| Shell material | UV-stabilized modified PP / ABS |
|---|---|
| Protection rating | IP67 (1 m immersion, 30 min) |
| Temperature range | -30°C to +80°C |
| Sealing | Continuous silicone gasket + auto relief valve |
| Closure | Dual/triple latches, padlock-ready |
| Customization | Colors, interior (EVA/dividers/empty), logo, wheels |
| Insert | CNC-routed EVA/PU foam, ±1 mm accuracy |
Product Feature Breakdown
Three insert processes dominate for Foam Insert Dry Box: pick-and-pluck foam (low cost, coarse), CNC-routed EVA/PU (±1 mm, repeatable in batches) and vacuum-formed or compression-moulded liners (lowest unit cost at volume, requires tooling). kexinMaterials recommends the route from your volume and tolerance needs.
How kexinMaterials Compares
| Dimension | kexinMaterials | Generic market cases |
|---|---|---|
| Rating | IP67 standard, IP68/IPX6 optional | Splash-only, floods when immersed |
| Sealing | Silicone gasket + auto pressure-equalization valve | No valve, collapses at altitude |
| Weathering | UV-stable modified PP, salt-fog resistant | Generic resin yellows outdoors |
| Latches | Waterproof latches with rubber gasket | Plain clasps leak |
| MOQ | From 50 pcs, custom colors | High batch barrier |
| Proven use | Marine/diving/fishing field cases | Lacks scenario proof |
Standards & Industry Data
Water-Jet Tests (IPX5/IPX6)
IPX5 uses a 6.3 mm nozzle at 12.5 L/min from 3 m for at least 3 minutes (~30 kPa); IPX6 steps up to a 12.5 mm nozzle at 100 L/min (~100 kPa), simulating sea waves and pressure washing. Marine and outdoor cases should meet at least IPX6.
Shell Materials Compared (PP / ABS / PE)
Industry data puts PP (polypropylene) at ~55% of plastic protective-case share — strong chemical resistance, low-temperature toughness and cost efficiency; ABS holds ~30% with harder, glossier surfaces; large thick-wall cases favor rotomolded PE. Plastic/polymer cases together account for 63.7% of the industrial protective case market (2025).
IP Ratings (IEC 60529)
In IP67, the “6” means dust-tight (no dust ingress after a 2 kPa vacuum dust test) and the “7” means temporary immersion: the enclosure survives 30 minutes at 1 m depth with its highest point at least 150 mm below the surface, per IEC 60529 Clause 14.2.7.
Typical Applications
- Overlanding and expedition gear storage
- Marine fishing and boat equipment
- Photography gear in the field
- Emergency-response equipment staging
- Water sports and dive gear transport
- Utility line-inspection tool carry
Product Overview
The kexinMaterials Foam Insert Dry Box is one-piece molded from engineering plastics, balancing impact strength, sealing and long-term durability — available from stock or fully customized. Key specs below.
On process: the Foam Insert Dry Box can be injection, rotational or blow molded. Injection gives precise sealing and repeatability; rotomolding yields large seamless shells with thick-wall toughness; blow molding suits light, economical builds. kexinMaterials runs all three lines and matches the process to your protection grade and budget.
For interior protection, the Foam Insert Dry Box ships with or accepts CNC-cut EVA/PE foam, routed to your equipment's 3D data so nothing shifts in transit; precision instruments can add ESD-safe or cushioned layered structures.
On quality, the Foam Insert Dry Box passes batch drop, stack and immersion checks; key models can be tested to MIL-STD-810H for drop and vibration, with material and third-party test reports supplied for export and industry acceptance.
Manufacturing Process
The whole range is high-pressure injection molded with gasket-channel tolerances held to the 0.1 mm class. Each batch is sample-tested with a 1-meter, 30-minute immersion to keep IP67 performance consistent.
Field Case Studies
2,000 marine equipment cases, IP68 + UV-stable, no aging or leakage after 18 months in salt spray.
900 dive-gear cases with pressure-equalization valves, no collapse during high-altitude transit.
About kexinMaterials
KeXin New Materials (Guangdong) Co., Ltd. (brand: kexinMaterials) is a source factory for engineered plastic cases based in Guangdong, China, operating injection, rotational and blow molding lines with an in-house tool shop. Nine product series serve buyers worldwide — from military and drone cases to medical, photography and business lines.
Why kexinMaterials: factory-direct pricing with no middle-man margin; three molding processes under one roof; in-house tooling for controlled lead times; batch drop and seal testing; factory audits, samples-first and third-party QC all supported.