Flight Case Custom Design Service: send your equipment dimensions or 3D files and kexinMaterials returns a free case-selection and foam-layout proposal, prototypes from its in-house tool shop, and supports logo, color and packaging customization.
A photography case gives cameras, lenses and accessories shock- and moisture-protected transport, with inserts cut to the kit layout so bodies and glass do not press against each other.
Flight Case Custom Design Service: Product & Manufacturer Overview
Lenses, bodies, lighting and consoles are expensive and fragile. The Flight Case Custom Design Service must survive airline handling, theater load-ins and location runs. kexinMaterials covers the full chain from single-lens boxes to complete flight cases.
The Flight Case Custom Design Service can be tailored to your brand and project: case color, silk-print or laser-engraved logo, foam layout and handle/wheel options are all adjustable. kexinMaterials, as the source factory, runs the whole journey from sample approval to mass production, including neutral shipping and OEM private label.
Key Specifications
| Hard case material | Modified PP / ABS, IP67 sealed |
|---|---|
| Flight case build | Multi-ply board + aluminum extrusion + butterfly latches |
| Interior | Custom EVA / pick-and-pluck foam / dividers |
| Wheels | Silent casters, brake casters optional |
| Fits | Cameras, lenses, lighting, audio, instruments, switchers |
| Customization | Branding, serial numbers, checklist-cut inserts |
How kexinMaterials Compares
| Dimension | kexinMaterials | Generic market cases |
|---|---|---|
| Foam precision | CNC-cut to body/lens shapes | Generic foam dents optics |
| Rating | IP67, moisture and dust proof | Plain cases leak |
| Rigidity | ABS crush-resistant, screen-safe | PP dents under load |
| Dividers | Adjustable baffles + mesh pockets | Fixed grids |
| MOQ | From 50 pcs, kit custom | Mostly reselling |
| Certification | Drop/vibration reports provided | Incomplete docs |
Standards & Industry Data
Export Compliance Essentials
EU-bound cases require CE marking and REACH compliance (phthalates such as DEHP/DBP each below 0.1% in soft parts); hard cases sold via Amazon FBA need ISTA 3A transit-drop certification; shipping drones or devices with lithium batteries additionally involves UN38.3 and IATA rules. A legitimate source factory provides these test reports directly.
Market Size & Growth
The global industrial protective case market was worth about USD 2.05 billion in 2025 and is projected to reach USD 2.88 billion by 2032 (5.0% CAGR). Military & defense is the largest application (~30%), drone-related cases are the fastest-growing niche, North America is the largest region and APAC grows fastest.
Foam Inserts (EVA / PU / XLPE)
Three insert materials dominate: EVA (closed-cell, waterproof, firm support for precision instruments), PU foam (open-cell, soft cushioning, economical) and XLPE (chemically inert, non-shedding — preferred for medical and optics). CNC pockets are cut from the equipment's 3D data; drawing-to-first-sample typically takes 1–2 weeks.
Typical Applications
- Location shoots and gear carry
- Production moves and airline check-in
- Touring lighting and audio rigs
- Instrument transport and storage
- Rental house asset management
- Live-stream and switcher kits
OEM / ODM Custom Manufacturing
kexinMaterials runs full OEM/ODM programs on the Flight Case Custom Design Service: drawing/sample quotation, 3D structural design, in-house tooling (35–45 days), pilot runs and mass production — under NDA throughout.
The standard private-label flow for the Flight Case Custom Design Service: requirement review → proposal & quote (1–3 days) → sample approval (7–15 days) → production (15–30 days) → QC & shipment. Logos via silk print, laser engraving, hot stamping or in-mold labeling.
Need speed instead of tooling? Choose tooling-free private label: adopt an existing kexinMaterials mold, switch colors and branding, and launch from just 100 pcs — the fastest route for new case brands.
Manufacturing Process
The hard-case line is injection molded with immersion spot checks; flight cases are panel-cut to measured equipment dimensions, riveted with corner and handle reinforcement, then pass full-load drop and caster endurance tests.
Field Case Studies
1,200 camera cases CNC-cut to body/lens shapes, zero optics damage in field transport.
800 kit cases with adjustable baffles and mesh pockets, faster on-site workflow.
About kexinMaterials
KeXin New Materials (Guangdong) Co., Ltd. (brand: kexinMaterials) is a source factory for engineered plastic cases based in Guangdong, China, operating injection, rotational and blow molding lines with an in-house tool shop. Nine product series serve buyers worldwide — from military and drone cases to medical, photography and business lines.
Why kexinMaterials: factory-direct pricing with no middle-man margin; three molding processes under one roof; in-house tooling for controlled lead times; batch drop and seal testing; factory audits, samples-first and third-party QC all supported.