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Extra Large Lighting Case

Specs

Guarding creative and touring equipment · Factory direct · Wholesale / OEM / Global supply

Extra Large Lighting Case: confirm internal dimensions first (equipment size plus foam allowance), then protection rating (IP67 is the benchmark) and shell material (PP for value, ABS for surface hardness, rotomolded PE for large sizes). Custom sizes available via tooling.

Key definition

A photography case gives cameras, lenses and accessories shock- and moisture-protected transport, with inserts cut to the kit layout so bodies and glass do not press against each other.

Extra Large Lighting Case · Photography & Stage Cases — 客信新材料源头工厂

Extra Large Lighting Case: Product & Manufacturer Overview

For rental houses and production companies, kexinMaterials customizes the Extra Large Lighting Case at fleet scale: company branding, serialized numbering and inserts cut to your rental checklist, delivered inventory-ready.

kexinMaterials splits the Extra Large Lighting Case range into two lines: IP67 injection-molded hard cases with custom EVA for camera and aerial gear, and plywood-and-aluminum flight cases with butterfly latches for touring lighting, audio and instruments.

Key facts: kexinMaterials builds the Extra Large Lighting Case across injection, rotational and blow molding lines with in-house tooling (35–45 days), full OEM/ODM programs, and wholesale tiers at 50/200/500/1000 pcs.

Key Specifications

Hard case materialModified PP / ABS, IP67 sealed
Flight case buildMulti-ply board + aluminum extrusion + butterfly latches
InteriorCustom EVA / pick-and-pluck foam / dividers
WheelsSilent casters, brake casters optional
FitsCameras, lenses, lighting, audio, instruments, switchers
CustomizationBranding, serial numbers, checklist-cut inserts

How kexinMaterials Compares

DimensionkexinMaterialsGeneric market cases
Foam precisionCNC-cut to body/lens shapesGeneric foam dents optics
RatingIP67, moisture and dust proofPlain cases leak
RigidityABS crush-resistant, screen-safePP dents under load
DividersAdjustable baffles + mesh pocketsFixed grids
MOQFrom 50 pcs, kit customMostly reselling
CertificationDrop/vibration reports providedIncomplete docs

Standards & Industry Data

IP Ratings (IEC 60529)

In IP67, the “6” means dust-tight (no dust ingress after a 2 kPa vacuum dust test) and the “7” means temporary immersion: the enclosure survives 30 minutes at 1 m depth with its highest point at least 150 mm below the surface, per IEC 60529 Clause 14.2.7.

Market Size & Growth

The global industrial protective case market was worth about USD 2.05 billion in 2025 and is projected to reach USD 2.88 billion by 2032 (5.0% CAGR). Military & defense is the largest application (~30%), drone-related cases are the fastest-growing niche, North America is the largest region and APAC grows fastest.

Foam Inserts (EVA / PU / XLPE)

Three insert materials dominate: EVA (closed-cell, waterproof, firm support for precision instruments), PU foam (open-cell, soft cushioning, economical) and XLPE (chemically inert, non-shedding — preferred for medical and optics). CNC pockets are cut from the equipment's 3D data; drawing-to-first-sample typically takes 1–2 weeks.

Typical Applications

  • Location shoots and gear carry
  • Production moves and airline check-in
  • Touring lighting and audio rigs
  • Instrument transport and storage
  • Rental house asset management
  • Live-stream and switcher kits

Sizing & Selection Guide

To size a Extra Large Lighting Case, measure the largest 3D dimensions of the payload and allow 30–50 mm per side for foam, then match against internal case dimensions. Above 30 kg payloads, add wheels and reinforced bases.

kexinMaterials stocks a full size run from personal cases to large transit trunks with published internal dimensions; if nothing fits, we evaluate mold revisions or new tooling — selection advice is free.

Manufacturing Process

The hard-case line is injection molded with immersion spot checks; flight cases are panel-cut to measured equipment dimensions, riveted with corner and handle reinforcement, then pass full-load drop and caster endurance tests.

Photography & Stage Cases · Extra Large Lighting Case — 客信新材料 kexinMaterials
Photography & Stage Cases · Extra Large Lighting Case

Field Case Studies

TV aerial crew

1,200 camera cases CNC-cut to body/lens shapes, zero optics damage in field transport.

Wedding studio

800 kit cases with adjustable baffles and mesh pockets, faster on-site workflow.

About kexinMaterials

KeXin New Materials (Guangdong) Co., Ltd. (brand: kexinMaterials) is a source factory for engineered plastic cases based in Guangdong, China, operating injection, rotational and blow molding lines with an in-house tool shop. Nine product series serve buyers worldwide — from military and drone cases to medical, photography and business lines.

Why kexinMaterials: factory-direct pricing with no middle-man margin; three molding processes under one roof; in-house tooling for controlled lead times; batch drop and seal testing; factory audits, samples-first and third-party QC all supported.

Frequently Asked Questions

How do I keep camera gear from getting damp or moldy?

Lens fungus starts when internal humidity sits above 60%. We mold a desiccant pocket into the insert; reusable silica gel plus an IP67-sealed shell holds interior humidity around 40–50%. For long-term storage, add a humidity indicator card and check it periodically.

Should each lens have its own compartment for checked baggage?

Yes. Every lens needs its own pocket with at least 15 mm of foam between it and its neighbor so barrels never touch. Long telephotos should lie horizontally with support at both the mount and the front element to stop transit vibration loading the bayonet.

What support do rental houses get?

Serial printing, checklist-cut inserts, spare-part kits (casters/latches) and annual framework pricing.

How should tripods and light stands be packed?

Use a separate long hard case or an extended rotomolded case for tripods and stands so they never press against bodies and lenses. If you want one case, we can build an upper long-item channel over a lower gear compartment.

Is airline check-in safe for camera gear?

With an IP67 hard case and custom EVA, each body and lens sits in its own cavity and normal handling shocks are absorbed. We still recommend desiccant and transport insurance for premium glass.

Can the case be made theft-resistant?

Yes. Beyond padlock hasps and combination locks we can add steel cable anchor points, concealed latches and anti-pry edging. For high-value kits we also mold a mounting pocket for a GPS tracker so a lost case can be located.

Key Terms Explained

UN packaging certification
United Nations certification for dangerous-goods packaging, requiring drop, stacking, leakproofness and hydraulic tests plus UN marking. A protective case can serve as inner or outer packaging, but the complete system must be certified separately under UN rules.
Rotational molding
A process in which polyethylene powder is heated inside a biaxially rotating mold so the melt coats the cavity evenly. It yields seamless, tough walls, supports double-wall sandwich construction and uses low-cost tooling — ideal for large and oversize cases.
Drop test
A loaded case is released from a defined height—1.2 m is common in this industry—onto six faces and eight corners in sequence, then inspected for shell cracking, latch failure and loss of seal. It is the most direct measure of a case's impact resistance.

Need wholesale or custom cases?

kexinMaterials quotes factory-direct — confirm samples before mass production.

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