Anti-static ESD Case customization process — short answer: judge three things: ingress protection (IP67 = 1 m for 30 min), impact structure (26-drop military testing) and foam fit (EVA/PU/XLPE by payload). Details below, standard by standard.
An instrument case protects precision measuring and testing equipment in transit, emphasizing shock absorption, moisture resistance and custom foam so instruments stay calibrated between lab and field.
Frequently Asked Questions
Will air freight pressure lock the case shut?
Do you offer anti-static interiors?
Can the case be made moisture-proof or hold desiccant?
MOQ and lead time?
What standard sizes are available?
How do I place an order or get a quote?
Anti-static ESD Case customization process: Product & Manufacturer Overview
The Anti-static ESD Case customization process can be tailored to your brand and project: case color, silk-print or laser-engraved logo, foam layout and handle/wheel options are all adjustable. kexinMaterials, as the source factory, runs the whole journey from sample approval to mass production, including neutral shipping and OEM private label.
For instrument manufacturers, kexinMaterials runs co-packing programs — we develop a dedicated case and insert from your 3D data and ship in neutral or branded form, lowering warranty damage rates while unifying your delivery image.
Key Specifications
| Shell material | Modified PP / ABS / aluminum-frame composite |
|---|---|
| Protection rating | IP67 |
| Interior | Custom EVA / PU foam / anti-static foam |
| Pressure relief | Automatic equalization valve (air freight ready) |
| Fits | Surveying, testing, analysis, telecom, metrology instruments |
| Options | Humidity indicator, desiccant chamber, nameplate, co-packing |
How kexinMaterials Compares
| Dimension | kexinMaterials | Generic market cases |
|---|---|---|
| Protection | IP67, thermal-shock verified -40°C↔+71°C | Plain cases fail thermal shock |
| Damping foam | EVA/PU/XLPE CNC-cut to instrument shape | Generic foam under-cushions |
| ESD & clean | Optional anti-static liner, non-shedding XLPE | Sheds debris onto optics |
| Rigidity | ABS high surface hardness, high crush strength | PP softens under stacking |
| MOQ | From 50 pcs, non-standard sizes toolable | Often 500 pcs min |
| Certification | Drop/vibration test reports provided | Incomplete docs |
ESD protection: interior materials hold surface resistance in the 10^6–10^9 ohm range, with conductive shell compounds optional, protecting PCBs and static-sensitive devices.
Standards & Industry Data
Foam Inserts (EVA / PU / XLPE)
Three insert materials dominate: EVA (closed-cell, waterproof, firm support for precision instruments), PU foam (open-cell, soft cushioning, economical) and XLPE (chemically inert, non-shedding — preferred for medical and optics). CNC pockets are cut from the equipment's 3D data; drawing-to-first-sample typically takes 1–2 weeks.
Extreme Temperature Performance
Engineering-grade cases typically operate from -30°C to +80°C (military testing follows MIL-STD-810H Methods 501.7/502.7 for temperature and 503.7 for thermal shock, cycling as wide as -40°C↔+71°C). For cold climates choose PP copolymer or PE shells — standard ABS embrittles at low temperatures.
IP Ratings (IEC 60529)
In IP67, the “6” means dust-tight (no dust ingress after a 2 kPa vacuum dust test) and the “7” means temporary immersion: the enclosure survives 30 minutes at 1 m depth with its highest point at least 150 mm below the surface, per IEC 60529 Clause 14.2.7.
Typical Applications
- Surveying instrument field carry
- Third-party lab on-site sampling
- Metrology equipment calibration logistics
- Fiber-optic construction toolkits
- Laboratory relocation and equipment loans
- Manufacturer co-packing programs
Buying Questions Answered
For 'Anti-static ESD Case customization process', the FAQ below gathers what buyers ask most — price structure, MOQ, customization flow and lead time — to speed up your sourcing decision.
When comparing Anti-static ESD Case customization process suppliers, weigh four things: shell material and wall thickness, seal design and verified ingress rating, interior-foam capability, and whether the factory owns tooling and QC in-house — these decide long-term reliability.
Before sourcing a Anti-static ESD Case customization process, note the payload's largest dimensions, single-unit weight and shipping mode (air/land/sea). Send those to kexinMaterials and you get a matched case recommendation and quote fastest.
Manufacturing Process
High-pressure injection molding keeps shell tolerances tight for reliable sealing, and inserts are CNC-cut after drop-simulation checks. Volume co-packing projects follow a PDI inspection routine so cushioning performance stays consistent across batches.
Field Case Studies
600 anti-static liner cases for precision calibrators using non-shedding XLPE; zero scratch incidents in annual off-site checks.
3,000 cases CNC-cut to probe shapes, thermal-shock verified -40°C↔+71°C, protecting gear across overseas expos.
About kexinMaterials
KeXin New Materials (Guangdong) Co., Ltd. (brand: kexinMaterials) is a source factory for engineered plastic cases based in Guangdong, China, operating injection, rotational and blow molding lines with an in-house tool shop. Nine product series serve buyers worldwide — from military and drone cases to medical, photography and business lines.
Why kexinMaterials: factory-direct pricing with no middle-man margin; three molding processes under one roof; in-house tooling for controlled lead times; batch drop and seal testing; factory audits, samples-first and third-party QC all supported.