Broadcast workflow: pre-production → production → post-production → distribution. Equipment protection matters at all stages. KeXinMaterials cases support each stage with rapid-deploy, all-weather, and secure storage solutions.
Live broadcast demands: under 3-minute setup, 24/7 reliability, all-weather operation, airline-checkable size. Our cases meet these with custom foam, IP67 rating, TSA locks, and integrated wheels.
Industry Overview: Broadcasting & Media
The global broadcasting and media industry includes television networks, radio stations, film production companies, streaming services, podcast studios, and live event production. Key segments include news gathering, sports broadcasting, music production, film, and digital content creation. The industry relies on high-value, sensitive equipment that requires specialized protective packaging for transport between studios, outdoor venues, and international locations.
Common Equipment & Packaging Requirements
Broadcasting professionals transport a wide range of equipment, including:
- Video cameras - ENG cameras, cinema cameras, mirrorless cameras, camcorders ($5,000-200,000 each)
- Audio equipment - Microphones, mixers, recorders, wireless systems, headphones
- Lighting - LED panels, softboxes, ring lights, stands, batteries
- Support gear - Tripods, gimbals, sliders, jibs, drones, stabilizers
- Storage & playback - Hard drives, SSDs, memory cards, monitors, scopes
- Field production - Portable switchers, routers, intercom systems, IFB
Most broadcast equipment is shock-sensitive, moisture-sensitive, and temperature-sensitive. IP67-rated cases with custom foam are the industry standard. ATA 300 certification is required for airline transport of broadcast gear.
Standards & Compliance
Broadcasting operations must comply with several standards:
- ATA 300 - Required for airline transport of broadcast equipment
- Mil-Std-810 - Drop, vibration, and environmental testing for military and government broadcast contracts
- IP67/IP68 - Water and dust ingress protection for outdoor broadcasts
- RoHS / REACH - Material compliance for international shipments
- FCC - RF emissions compliance for wireless broadcast equipment
Application Scenarios
ENG (Electronic News Gathering): News crews need rugged, lightweight cases for daily transport. Pelican 1510, Nanuk 935, and similar carry-on cases are popular. Custom foam with compartments for camera body, lenses, batteries, and audio gear is standard. ENG crews typically use 3-5 cases per deployment.
Sports Broadcasting: Mobile broadcast units for sports events use rack-mounted equipment in heavy-duty cases (Pelican 1620, 1650). OB (Outside Broadcast) vans have custom shock-mount racks for video switchers, audio mixers, and slow-motion replay systems. Equipment must survive 100+ transport cycles per year.
Film Production: Cinema cameras (ARRI, RED, Sony Venice) require heavy-duty cases ($2,000-5,000 per case). Pelican 1620, 1650, and custom ATA cases are common. Lenses, matte boxes, follow focus, and monitoring equipment need separate compartmentalized cases.
Music Industry: Touring musicians, audio engineers, and concert production crews use rack cases (SKB, Gator, Pelican rack series) for amplifiers, mixing consoles, and outboard gear. 2U, 4U, 6U, and 8U rack cases with shock-mount or suspension systems are standard.
Live Events: Concert, theater, and corporate event production requires transport for lighting, sound, video, and staging. Cases with wheels and telescoping handles are essential for frequent load-in/load-out. Color-coded cases for different departments (audio, video, lighting) are common.
Case Selection Guide
| Use Case | Recommended Case | Why |
|---|
| ENG daily transport | Pelican 1510 / Nanuk 935 | Carry-on size, 5kg, custom foam |
| Sports OB van | Pelican 1620 / 1650 | Large capacity, rack-mountable |
| Film production | Pelican 1620 / 1650 / Custom ATA | Heavy-duty, premium protection |
| Music touring | SKB / Gator rack cases | Rack-mount, shock-mount options |
| Live events | Pelican 1620 / 1660 with wheels | Large, rolling, fast load-in |
| Podcast / studio | Pelican 1450 / 1500 | Compact, mid-size, custom foam |
| Drone cinematography | Pelican 1525 / Nanuk 925 | Fits drone, controller, batteries |
Why Choose KeXinMaterials for Broadcast Cases
KeXinMaterials has supplied protective cases to over 50 broadcasting clients worldwide, including national TV networks, sports broadcasters, film production companies, and music touring organizations. Our advantages include:
- Custom foam in 5-10 days - Faster than most US/EU suppliers (typical 3-4 weeks)
- MOQ 50-300 pieces - Lower than Pelican/SKB/Gator (typical 500-1000)
- 40-60% lower cost vs. equivalent US brands (direct factory pricing)
- OEM/ODM service - Custom branding, colors, and foam for branded broadcast cases
- ATA 300 + Mil-Std-810 dual certification available for military and government contracts
- 12h quote response, 30-day delivery, dedicated account manager for orders over $5,000
Case Study: Major Sports Broadcaster
A top-3 US sports broadcaster needed 200+ custom cases for their 4K HDR OB van fleet. KeXinMaterials supplied Pelican-equivalent cases (custom molded, ATA 300 + IP67 certified) with custom foam for 18+ different equipment configurations (camera bodies, lenses, CCUs, fiber converters, etc.). Lead time: 30 days from PO. Result: 100% on-time delivery, 0% defect rate, $200K+ cost savings vs. Pelican quote.
Frequently Asked Questions
Q: What's the best case for ENG (news) crews?
A: Pelican 1510 or Nanuk 935 (carry-on size, 4-5kg, custom foam). For multi-camera setups, Pelican 1620 with custom foam dividers.
Q: Do I need ATA 300 or Mil-Std-810?
A: ATA 300 is sufficient for commercial airline transport. Mil-Std-810 is required for military, aerospace, and government broadcast contracts.
Q: Can you customize foam for my specific camera?
A: Yes. We have templates for ARRI, RED, Sony, Canon, Blackmagic, and most major broadcast cameras. Custom foam for unique equipment: 5-10 day lead time, $50-150 per design.
Q: What's the lead time for custom OEM cases?
A: 30-45 days total: 5-7 days for 3D design approval, 20-30 days for tooling and production, 5-7 days for QC and shipping. Expedited: 15-20 days (with 20% rush fee).
Q: Do you offer color customization?
A: Yes. We offer any Pantone color for cases, including color-coded broadcast departments (red for video, blue for audio, yellow for lighting, etc.). MOQ for custom color: 300 pieces per color.
