Toyota: Hybrid Battery Transport Cases
Challenge
Toyota leads the global hybrid market with 20M+ hybrid vehicles sold. They need cases for hybrid battery components, power electronics, and inverter modules transported between manufacturing plants and service centers. Cases must: (1) meet UN 38.3 + IEC 62619 + JIS C 8715, (2) survive global sea/air transport, (3) protect $5,000+ hybrid battery components, (4) integrate with Toyota supply chain, (5) be reusable 500+ cycles.
Solution
KeXinMaterials provided hybrid-battery cases with: (1) UN 38.3 + IEC 62619 + JIS C 8715 compliance, (2) PP copolymer with anti-static and insulating properties, (3) custom foam for Toyota hybrid battery packs, inverters, DC-DC converters, (4) serialized QR + Toyota supply chain, (5) 500+ cycle rating. Custom foam for Prius HEV battery, Camry HV battery, Lexus hybrid battery modules.
Result
1,800 cases deployed across 50+ plants. 18 months zero battery damage. 100% UN 38.3 + JIS compliance. Toyota standardized KeXinMaterials as a qualified hybrid battery case vendor.
Client Testimonial
Toyota's 20M+ hybrid vehicles require safe battery transport across our global service network. KeXinMaterials cases have proven UN 38.3 and JIS C 8715 compliance across our entire hybrid service fleet. The 500+ cycle reusability supports our ESG goals. They're our standard hybrid battery case. — Toyota Hybrid Service Operations Director
— Toyota Motor Corporation (Hybrid Division)
Project Duration
Ongoing (5-year MSA)
Total Value
$1,500,000
Industry
EV Battery / Hybrid Technology
Related Resources
This case study demonstrates KeXinMaterials' ability to meet the most demanding requirements across industries. The same engineering rigor applies across all our 105+ case studies. For similar projects, contact us at kexin@beeaa.com for a 12h custom quote.