Tesla Gigafactory: EV Battery Module Transport Cases
Challenge
Tesla needed to transport lithium-ion battery modules and cells between Gigafactories, suppliers, and assembly lines. Cases must: (1) meet UN3480 / UN3481 dangerous goods regulations, (2) provide thermal containment for thermal runaway events, (3) be ESD-safe (10^6 ohm/sq), (4) survive frequent forklift handling, (5) be tracked across global supply chain.
Solution
KeXinMaterials provided UN-certified cases with: (1) fire-retardant PP + ceramic fiber thermal barrier, (2) ESD-safe foam + conductive shell coating, (3) forklift slots + reinforced base, (4) integrated GPS + temperature + shock sensors with Tesla API integration, (5) UN38.3 + IATA + IMDG certification. Custom foam for Tesla's 2170 and 4680 cell formats.
Result
3,500 cases deployed across 3 Gigafactories. Zero thermal runaway events. 100% customs clearance first time. Tesla's battery logistics cycle reduced 25%. UN certification accepted in 50+ countries. Expansion order for Mexico Gigafactory in 2026.
Client Testimonial
"Battery transport is critical for our supply chain. KeXinMaterials cases exceed UN dangerous goods requirements and have proven their reliability across 3 continents. The integrated sensors give us real-time visibility into our battery supply chain. — Tesla Battery Logistics VP"
— Tesla, Inc.
Project Duration
Ongoing (5-year contract)
Total Value
$1,800,000
Industry
EV / Battery Manufacturing