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8 系列压缩负载测试 测试报告

标准
ASTM D642 / ISTA 3A
日期
2024-11-20
实验室
TÜV Rheinland
结果
100kg+ 承重,无变形
Compression load test with case under pressure plate

防护箱必须承受堆叠运输的压缩载荷 —— 仓库中堆叠 3-5 层高的托盘、集装箱船和货舱。我们的 8 系列防护箱按 ASTM D642(确定运输容器压缩阻力的标准测试方法)和 ISTA 3A(包裹递送系统包装产品)测试了压缩载荷。

测试程序

测试结果

样品变形前最大载荷100kg 时永久变形150kg 时永久变形通过
单元 1185 kg<1%<2%
单元 2192 kg<1%<2%
单元 3178 kg<1%<3%

对客户的影响

100kg+ 承重能力使仓库和集装箱运输中安全堆叠 4-5 个箱体高。100kg 时 <2% 变形确保 IP67 密封在实际堆叠存储下保持。对于重载应用(采矿、石油天然气),我们提供加固型(KX-8-HD)额定 250 kg。

常见问题

承重能力是多少?

8 系列防护箱承受 100kg+ 载荷,变形 <2%。加固 KX-8-HD 额定 250 kg。

测试方法是什么?

ASTM D642(压缩)和 ISTA 3A(包裹递送系统)。

防护箱可以堆叠吗?

是的,仓库或集装箱运输中可堆叠 4-5 层高。

相关内容

行业指南
8 篇深度指南
客户案例
20 个真实项目
实体图谱
8 个核心概念
测试报告
SGS / TÜV / CTI 认证

Frequently Asked Questions

What is a compression load test?

A compression load test measures a case's ability to withstand stacking or crushing forces without deformation or damage. The case is placed between two flat platens and loaded to a specified force (typically 50-500kg) for a defined time.

Why is compression testing important?

Cases often need to support stacking during shipping and storage. Compression testing ensures the case won't collapse under typical warehouse or transport loads, protecting the contents from crushing damage.

What standards are used?

Common standards: ASTM D4169 (Transport), ISTA 2A/3A/3E (transport simulation), ISO 2234 (Packaging - Stacking), TAPPI T 804 (compression), and Mil-Std-810 Method 514.8 (vibration under load). We test to customer-specified standards.

What is the typical compression strength?

Our plastic cases withstand 200-500kg static load (depending on size and material). For heavy-duty cases (steel-frame), compression strength exceeds 1000kg. Test results are reported in the case specification sheet.

How long does compression testing take?

Standard compression test: 1-2 hours per sample. Full qualification (5 samples, multiple loads): 2-3 days. We provide a detailed test report with load-deflection curves, deformation measurements, and pass/fail criteria.

Can the case be used after compression testing?

Yes, in most cases. Plastic cases are designed to deform elastically under load and return to shape. For cases showing permanent deformation >2%, we recommend not using them for critical applications.

What is the difference between static and dynamic compression?

Static compression: constant load over time (typical 24-72h). Dynamic compression: cyclic load (vibration, impact). Both are important for transport. We perform both types based on customer requirements.

What failure modes are observed?

Common failure modes: shell buckling (top/bottom), wall cracking, latch failure, hinge deformation, handle fracture. We design cases to avoid these modes through FEA simulation and prototype validation.

Is compression testing required for all cases?

Compression testing is required for cases used in stackable warehouse operations, sea freight (where heavy containers may be stacked), and Mil-Spec applications. For consumer cases, compression testing is optional but recommended.

Can I see test certificates for KeXinMaterials cases?

Yes. We provide test certificates for all production batches upon request. Certificates include compression test results, batch number, manufacturing date, and inspector signature. Available in PDF, CSV, and JSON formats.