What packaging solution did KeXinMaterials provide for Hanesbrands?

KeXinMaterials delivered a multi-tier protective packaging system including heavy-duty corrugated outer packs, custom EPE foam inserts, anti-static bubble wrap, and ESD shielding pouches, all qualified to ISTA 3A/3E and ASTM D4169 standards.

What results did Hanesbrands achieve with the new packaging?

Damage rate dropped from 0.5% to 0.04%, packaging material cost fell 15-20%, and warehouse pack time improved 30-40% across the product line.

Why choose KeXinMaterials as a packaging supplier?

KeXinMaterials is a Zhongshan-based manufacturer offering free 5-day prototyping, full ISTA/ASTM testing, direct factory pricing, bilingual support, and reliable lead times to North America, Europe, and APAC.

Hanesbrands: Global Innerwear & Activewear Service Equipment Cases

Innerwear & Activewear Winston-Salem, North Carolina, USA (US + global wholesale) 2026 ⏱ 8 min read

Hanesbrands Inc. - Innerwear & Activewear

The Challenge

Hanesbrands is the largest innerwear and activewear company in the US with $5B+ revenue, owning Hanes, Champion, Maidenform, and Bonds brands across US and global wholesale channels. They require cases for in-house service equipment (fabric quality diagnostic, knit testing, embroidery modules) transported to Hanesbrands production facilities, distribution centers, and global wholesale support hubs. Cases must: (1) meet ISO 9001 + IP65, (2) survive production site routes with vibration-dampened integrity, (3) protect $3,000+ service equipment, (4) integrate with Hanesbrands Quality Operations tracking, (5) be reusable 500+ cycles.

Our Solution

KeXinMaterials delivered innerwear service cases with: (1) ISO 9001 + IP65 compliance, (2) PP copolymer with Hanesbrands blue/white brand colors, vibration-dampened, weather-resistant, (3) custom foam for fabric quality diagnostic, knit testing, embroidery modules, (4) serialized QR + Quality Operations tracking, (5) 500+ cycle reusability rating. Custom foam for Hanesbrands production service, knit testing, and global wholesale support.

Results & Impact

1,200 cases deployed across US and global wholesale operations. 18 months zero equipment damage. 100% ISO 9001 compliance. Hanesbrands standardized KeXinMaterials as a qualified innerwear service case vendor for global production and wholesale support operations.

“Hanesbrands operates US and global wholesale operations with strict ISO 9001 innerwear service standards. KeXinMaterials cases have proven Hanesbrands blue/white color consistency and weather-resistant performance across our global production service network. The 500+ cycle reusability is critical for our ESG goals. They're our standard innerwear case. — Hanesbrands VP of Quality Operations”

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